The Acticut Smart Cutting System is a world first in active control of vibrations in tool holders. The system consists of an active holder (Smart Cutting Holder) connected to a control unit (Smart Cutting Controller).
By embedding sensors and actuators in the tool holder, the controller can register the movements and counteract them in real time. The system is designed to be as user friendly as possible with only two buttons to operate the unit. The first button is used after installing the tool holder and/or changing the clamping. The second button activates the controller and the tool now stands ready to battle any dynamic movements.
The controller also shows you the amount of energy needed to keep the situation under control. It is this information that tells the operator how much the cutting parameters can be changed enabling the system to still cope with it. This information can also be incorporated into an early warning system to avoid possible failures. Benefits of using this system involve:
Better working environment (less noise)
Less wear on insert, holder and machine components.
Increased cutting speed, feed and depth (including very small depths).
Shorter and easier setup time due to a larger window of usable cutting parameters.
Less cassation due to more reliable cutting procedure.
Possibility to use early warning systems or taking evasive actions.
Possibility to study dynamic levels for optimized cutting parameters etc.
How to get started? First we need to know a little bit about your situation. Today we have a series of ready made solutions to offer that might fit your profile. Otherwise we can upgrade your existing tools or design a custom-made solution.
Sometimes the origin of vibrations is unknown or found to be completely different than expected. We can help you establish the source and give advice on how to fix it. Just contact us and we’ll do everything to help you.